Series 100: Fundamentals
Course 108: Portable Power Tools
Explains the uses, selection, safety, and care of industrial power tools: electric drills, electric hammers, pneumatic drills and hammers, screwdrivers, nutrunners, wrenches, linear-motion and circular saws, routers and planes, electric sanders, grinders, and shears. Covers tool sharpening techniques for selected tools.
TPC Training Systems is authorized by IACET to offer 1.0 CEUs for this program.
Lesson 1 - Electric Drills
Construction; Light- and heavy-duty drills; Accessories; Drill sizes and bits; Use and maintenance; Safety
- Name four parts that are common to both the light-duty drill and the heavy-duty drill.
- Name the parts of a drill bit.
- Explain how to drill a blind hole.
- Explain how to inspect a drill bit, both visually and through testing.
- List the safety rules to follow when using electric power tools.
Lesson 2 - Electric Hammers
Operation; Bits and chisels; Self-drilling anchors; Mechanical, electrical, and environmental safety
- Explain the difference in hammering action between a percussion hammer and a rotary hammer.
- Select the proper chisel to use for each of the following jobs: brick cleaning; general demolition work; edging, chipping, and channeling; and removing floor tile.
- List the precautions that should be taken to ensure electrical safety when using an electric hammer.
- Name two safety items to use when operating an electric hammer in damp or wet areas.
Lesson 3 - Pneumatic Drills and Hammers
Drill types and sizes; Bits; Operation; Hammer types; Chipping and scaling; Star drilling; Riveting; Tampers; Needle scalers; Diggers; Maintenance
- Explain how drill size is determined.
- Describe the chiseling action of a bull point chisel when it is used to clean masonry seams.
- Describe how to use a rivet buster.
- Explain drill speed requirements.
- Identify various types of drill bits used in pneumatic hammers.
Lesson 4 - Screwdrivers, Nutrunners, and Wrenches
Types; Clutch mechanisms; Power wrenches; Bits and sockets; Operation; Lubricators and moisture separators; Safety
- Identify the operating advantages of pneumatic tools.
- Define stalling torque.
- Describe the clutch action of direct drive, positive drive, and adjustable torque drive.
- Explain how to install a bit in an electric screwdriver.
- Describe how to install multiple fasteners correctly in a circular pattern.
- List safety rules to follow when using power screwdrivers and wrenches.
- Describe the difference between pneumatic and electric nutrunners.
Lesson 5 - Linear-Motion Saws
Straight-blade power saws; Saber saws; Plunge and straight cutting; Cutting metal; Reciprocating saws and blades; Band saws
- List other names for both the saber saw and the reciprocating saw.
- Describe the cutting action of a saber saw.
- Explain how to draw a saw blade with regular set teeth and one with wavy set teeth.
- Explain how to plunge cut a rectangular opening.
- List the types of band saw blades described in this Lesson and a few characteristics of each.
Lesson 6 - Circular Saws
Blades; Crosscutting; Ripping; Angular cutting; Plunge cutting; Notching and grooving; Cut-off wheels; Arbors; Accessories; Safety
- Name the major parts of a circular saw.
- Describe the cutting action of a circular saw.
- List the factors that determine feed speed.
- State the definition of an arbor.
- Identify different types of blades.
Lesson 7 - Routers and Planes
Router characteristics; Collet chucks; Bits; Direction of feed; Grooves and dadoes; Rabbet cuts; Trim; Circular cuts; Plane characteristics; Safety
- Discuss how to use a router.
- Name the major parts of a router.
- Explain how to use a router and bit.
- Identify a rabbeting joint, a straight joint, and a mortising joint.
- Explain how to adjust and use a power plane.
Lesson 8 - Electric Sanders
Belt, pad, orbital, and oscillating sanders; Use and maintenance; Disk sanders; Safety
- Explain how to install a sanding belt.
- Identify different types of sanding belts.
- Explain how to flush the gear chamber of a belt sander.
- Discuss the assembly of a sanding disk.
- List the safety rules to follow when using a disk sander.
Lesson 9 - Grinders and Shears
Grinder selection; Wheel classification; Mounting grinding wheels; Maintenance; Safety; Shears and nibblers selection and use
- State the meaning of each symbol in the six-symbol standard marking system for grinding wheels.
- Explain the correct procedure for mounting a grinding wheel.
- List safety rules to follow when using a grinder.
- Discuss how to maintain grinders.
Lesson 10 - Tool Sharpening
Whetstones; Using a bench grinder; Sharpening chisels, drill bits, screwdrivers, pointed tools, reamers, taps, and dies; Other methods
- State the reasons for sharpening tools.
- Explain the use of whetstones
- Identify a bench stone.
- Explain how to sharpen taps, dies, screwdrivers, and chisels.