Free Webinar

"The Future of Industrial Training: the New Digital Classroom"



About the Webinar:
At TPC Training Systems, we’ve been on the hunt for ways that our industrial skills training solutions can evolve to meet the needs of all of our customers, and we’ve learned some things in the process. In this webinar, we’ll share what we’ve learned and give you a preview of the future of industrial training.

You’ll learn about:
  • The best uses of webcast and simulcast training formats
  • The advantages of blended online and live training
  • Virtual reality (VR) training environments, including an exclusive sneak peek inside a VR simulation

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    Bulk-Handling Conveyors

    Bulk-Handling Conveyors

    This online course covers belt conveyors that carry coal, sand, gravel, grain and other loose materials. Acquaints the trainee with the terminology, basic structure, and operation of these systems. Includes detailed coverage of belts, belt cleaners, idlers, and feed/discharge devices, as well as an explanation of installation, maintenance, replacement, and troubleshooting information of these components. Bulk-Handling Conveyors is available in online and course manual formats.

    TPC Training Systems is authorized by IACET to offer 0.5 CEUs for this program.

    Review a full course list for Multi-Craft Maintenance Technician

    Select Format

    • Online Course & Test $85.00
    • Course Manual $57.00

    Please select a format.

    Lesson 1 - Conveyor Components

    Topics:

    Conveyor profiles, pulleys, and idlers; Bulk-handling conveyor belts; Conveyor drive packages; Support components

    Learning Objectives:
    – Describe the basic operation of a bulk-handling belt conveyor and identify its major components.
    – Name and explain the function of the different pulleys used in belt conveyors.
    – Describe four popular conveyor drive-package arrangements.
    – Explain the purpose and the operation of at least four of the support components of a bulk-handling belt conveyor.


    Lesson 2 - Bulk-Conveyor Belting

    Topics:

    Belt plies; Storing and handling belts; Installation; Squaring ends, cutting; Belt fasteners; Vulcanized splicing; Tensioning, repairing, and replacing the belt; Troubleshooting

    Learning Objectives:
    – Describe the composition and structure of the three components of a bulk-handling conveyor belt.
    – State correct storage and handling procedures for bulk conveyor belts.
    – Detail the installation of a belt in a bulk conveyor system, including splicing and tensioning.
    – Name the five points that require special attention in a preventive maintenance program for a belt conveyor system.


    Lesson 3 - Belt Cleaners and Idlers

    Topics:

    Blade, brush, and plow type belt cleaners; Cleaning by rollover; Deck plates; Return idlers; Wing pulleys; PM, inspection, and troubleshooting

    Learning Objectives:
    – Describe the design and placement of blade, brush, and plow belt cleaners and the applications for which each one would be used.
    – Name and describe the different types of blade belt cleaners.
    – Describe the process of belt cleaning by rollover.
    – Explain how devices such as wing pulleys, self-cleaning return idlers, and deck plates function as parts of a belt cleaning system.
    – Describe the appropriate safety precautions to take when installing or maintaining belt cleaners.
    – List the essential features of preventive maintenance and inspection for a belt cleaning system.


    Lesson 4 - Feed and Discharge Devices

    Topics:

    Factors in loading and discharge; Skirting devices; Hoppers and accessories; Loading and discharge chutes; Spouting; Inspection; Troubleshooting

    Learning Objectives:
    – Explain two important factors in efficient conveyor loading and how they are affected by the two ways (directions) in which belt conveyors are
       loaded.
    – Describe the construction and the purpose of skirtboards.
    – Differentiate between a deadbed and a bed of fines and detail the use of both in chute loading of conveyors.
    – Name and explain the operation of three special types of discharge spouts.


    Lesson 5 - Safety and Troubleshooting

    Topics:

    Loading and discharge points; Emergency controls; Preparing for maintenance; Common problems, possible remedies

    Learning Objectives:
    – Differentiate between a conveyor profile and a system profile.
    – Point out the special hazards for workers at conveyor loading and discharge points.
    – Explain the function and operation of the following emergency controls: electrical interlocks, backstops, level switches, pull-cords, and conveyor
       belt alignment switches.
    – Name at least five safety measures employees should take to protect themselves when working on or near bulk-handling conveyors.
    – Describe the three-step procedure for preventing accidental startup of a conveyor during maintenance work.
    – Name at least one specific shore or safety caution required in maintenance work on each of the following: belts, idlers, pulleys, and drive systems.
    – Identify common problems (and their probable causes) found in troubleshooting idlers, pulleys, takeup bearings, and conveyor drives.

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